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GSM Industrial Project Profile: 120” Ø Carbon Steel Vessels for Water Treatment

GSM Industrial Project Profile: 120” Ø Carbon Steel Vessels for Water Treatment

Project Overview

GSM Industrial, renowned for its engineering and fabrication excellence, embarked on a significant project involving the creation of two 120” Ø carbon steel cation/anion demineralizer vessels. These vessels are crucial components in water treatment processes, designed to remove impurities and ensure the delivery of clean water. The project, which is currently ongoing, showcases GSM Industrial’s commitment to quality and innovation in industrial fabrication.

Project Scope and Specifications

The scope of the project required GSM Industrial to furnish detailed code calculations and drawings in compliance with ASME VIII DIV1 standards. Following the engineering phase, the fabrication of the vessels was carried out with precision. These carbon steel vessels, integral to the water treatment process, are designed to facilitate the removal of ions and contaminants, ensuring the purity of water for various applications, including residential use.

Key Challenges and Solutions

Challenges

  1. Welding Efficiency: The requirement for a false bottom in the vessels demanded meticulous planning of welding methods to enhance efficiency.
  2. Material Thickness: The substantial thickness of the vessels necessitated specific techniques to optimize both time and labor.
    • Head thickness : ¾”
    • False bottom : 5/8”
    • Vessel Wall : 5/8”
  3. Safety Concerns: Handling heavy materials with awkward weight distribution posed significant safety risks.

Solutions

  1. Engineering and Drawing Details: Careful execution of engineering plans and detailed drawings ensured ease of fabrication while adhering to ASME requirements.
  2. Advanced Welding Techniques: Utilization of our state-of-the-art PEMA positioner and ESAB SAW machine allowed for advanced welding methods, performed by our qualified personnel.
  3. Rigging Techniques and Training: Implementing careful rigging techniques and comprehensive training minimized risks during material handling.

Why GSM Industrial was the Perfect Fit

This project was a perfect match for GSM Industrial, leveraging our comprehensive services that include engineering, design, project management, and skilled welding and fabrication. Our team’s expertise and our facility’s advanced equipment enabled us to meet the project’s complex requirements efficiently and safely.

End Product and Its Importance

The carbon steel vessels fabricated by GSM Industrial play a vital role in water treatment processes. These demineralizer vessels are designed to remove unwanted ions and contaminants from water, ensuring it is safe for various uses. The clean water treated by these vessels can ultimately end up in households, providing safe and pure water for everyday use. GSM Industrial’s meticulous fabrication ensures that these vessels perform reliably and efficiently, contributing to the overall water treatment infrastructure.

Contact GSM Industrial

If you are looking for a trusted partner to handle your complex fabrication projects, contact GSM Industrial to learn how we can bring our expertise and innovation to your next project.